HOW WE CREATE OUR PREMIUM LINEN
Feb 20, 2019 LifeWear
An important part of the UNIQLO Lifewear philosophy is the production of responsibly sourced, environmentally friendly fashion. When we make our high quality Premium Linen, we ensure a meticulous level of quality control with a careful, thoughtful manufacturing process in order to provide you an economically friendly wardrobe staple as a responsible global citizen.
Let's go back to the source and learn a little more about the origin of linen and how our brand new range for women and men comes to hang in your wardrobe.
PART ONE: THE PLANT
Linen all begins with the flax plant. Cultivated across Western Europe, it is the only plant textile fibre which originates on the continent and as such, this cultivation process could not be undertaken anywhere else; we find excellence in our finished product in the unique combination of Western Europe's natural ocean climate, flax's low thermal density, rich soil and the unparalleled experience of flax agricultural experts.
Typically, flax is planted some time between March and April, from there taking approximately 100 days to reach full maturity. Some time in July, the plant is pulled from the ground once the leaves have dropped from the bottom of the stem. The pulled plants are then wrapped in cloth and a process called 'retting' takes place. This is where sun, dew, rain and other micro-organisms work to detach the fibre of the plant from the stem. Once ready, it's time to gather the fibre.
PART TWO: THE FIBRE
The mechanical process of separating fibre from plant is called 'scutching', a practice made up of smaller processes like 'shelling', 'stretching', 'grinding' and 'treshing'. As these fibres are separated with mechanical and physical exertion, it is ensured that no waste is created; no part of the flax plant goes to waste.
PART THREE: THE YARN
The third part of the transformation process sees these fibres transformed into yarn. After a process of combing which leaves the linen fibres looking like long, lustrous strands of blonde hair, they must undergo untangling, regularising, stretching, threading and spinning. Different techniques and movements can be employed in order to produce different types of yarn. Further processes of weaving, knitting and finishing render the linen ready for use in our elegant shirts, jackets, trousers, dresses and shorts.
PART FOUR: THE EXPERIENCE
The final part of the picture is down to you; sheer enjoyment of a luxurious, precisely crafted fabric which boasts a soft, comfortable texture and rich colouring. Want to see what our linen range has on offer for you? Explore our linen for women and for men.